Overview

Why? Manufacturers live and die on margins, and you can't manage what you can't measure. When your ERP doesn't connect to the shop floor, job costs are a guess until weeks after the job ships. We integrate your production, costing, and planning systems so you see the real numbers in real time — not in last month's spreadsheet.

See Common Challenges

Challenges

💵

Job Costing Is Always Late

You don't know if a job made money until weeks after it ships. Labour, materials, and overhead are tracked in different systems — or not tracked at all — making real-time costing impossible.
📅

Production Scheduling vs Reality

Your schedule lives in a spreadsheet or someone's head. When a machine breaks down or materials arrive late, replanning is manual and slow. Capacity visibility is poor.
🔩

Material & BOM Management

Bills of materials change, substitutions happen, and stock levels in the system don't match the floor. Production stops while someone physically checks if the right materials are available.
✅

Quality & Traceability

Customers and regulators demand lot traceability, but your quality data lives in paper forms or disconnected systems. A recall or customer complaint means hours of manual record searching.

Our Solutions

Real-Time Job Costing

Connect shop floor data capture with your ERP so labour, materials, and machine time are recorded against jobs as they happen. Know your actual vs estimated cost before the job ships, not weeks later.

  • Automated labour time capture
  • Material consumption tracking
  • Machine time and overhead allocation
  • Actual vs estimated cost dashboards

Production Planning & Scheduling

Integrate your scheduling with ERP, capacity data, and material availability. See what can actually be produced this week — not what the spreadsheet hopes for.

  • Capacity-aware scheduling
  • Material availability checks
  • Automated work order generation
  • Visual production dashboards

Inventory & Material Management

Keep BOMs accurate and material stock in sync between your ERP and the production floor. Automated reorder points and material reservations prevent production stoppages.

  • BOM management and version control
  • Automated reorder point management
  • Material reservation for production
  • Supplier lead time integration

Quality Management & Traceability

Digital quality management that connects inspection data, test results, and non-conformance records to production orders and finished goods. Full lot traceability from raw material to customer.

  • Digital inspection and test recording
  • Lot and serial number traceability
  • Non-conformance and CAPA management
  • Customer and regulatory compliance reporting

Technologies

ERP Systems (SAP, NetSuite, MYOB, Pronto)
MES & MRP Systems
Job Costing & Work Order Management
Production Scheduling & Planning
Quality Management Systems
IoT & Machine Integration
Inventory & Material Management
Business Intelligence & Dashboards

Ready to Get Visibility Into Your Manufacturing Operations?

Find out where your biggest integration gaps are with our free 5-minute calculator, or book a Health Check for a full diagnostic.

Free AssessmentHealth Check — $2,500